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Home Northwoodstudios TUTORIALS: Laser Print Decals Gelatin Plate Printing |
DIY DECALS:
Choose a smooth glazed piece to work on. Keep in mind that your image will show up best on a light background. For best contact the surface should be smooth and clean. Wipe the surface well with soapy water and rinse well. Use rubbing alcohol to remove any grease or oil. Wipe with a lint-free cloth, then lay out on work area ready for decal application. Print your original on a laser printer. Laser printer toner contains enough iron oxide to create a beautiful range of sepia to chocolate, depending on the ink deposit/value on the printout. Inkjets will not work; the ink beads up and does not penetrate the emulsion layer sufficiently. Create Your Image
Arrange smaller images, text, whatever on the page with a small bit of space between images, 1/4” is good. Lots of images can go on the same page but you need to be able to trim them apart. Fit them on the page in any orientation, but leave a generous 1/4” border at the edge of the page all around. Set the printer's color preference on "Grayscale>black cartridge only". From media, choose 'film' or 'glossy photo paper'. Dry and Coat the image Allow the printed decal paper to dry well, laid flat. Once it's dry, apply cover coat. We use a large squeegee and do the whole page at a time, first vertically and then horizontally. Allow sufficient drying time between coats - this depends on the heat and humidity. (On a sunny day here in Florida, that's fast!) You can speed it up with a fan or even a hair dryer on low, if careful not to hold it too close or for too long; the emulsion is a little heat sensitive. Again, let the decal paper dry well. Four hours is recommended, or leave it overnight if you can stand the suspense. If your prints are smearing on application, a couple light coats of clear sealer spray can be used before cover coat. DECAL APPLICATION Place decal in a shallow pan or large bowl of quite warm water and let it soak for about 40-60 seconds until the printed emulsion layer will easily release from the backing paper. Test with a finger to feel if it is starting to slide. Hold the paperdecal parallel to the clay surface, with the slide-off edge touching closely, as flat to the surface as possible, face up over the desired space. Slide the backing paper out from underneath as you gently hold the slide-off edge in position on your piece with fingertips or the side of your palm. The decal should still be slippery enough to move it gently into precise position on the ware. Once it is in position, remove the excess water with a soft rubber squeegee, a soft brush (scaled to the size of the decal) or damp sponge. Pat gently from the center toward the outer edges until all excess water has been removed, smoothing out any wrinkles and air bubbles. Working with multiples: FIRING Notes: For best results, allow decorated ware to dry at least 24 hours before firing. Laser decals contain simple iron oxide and generally flux nicely at cone 04 to cone 4 depending on your glaze. Very high fire china may not flux at this low temp. Test your pieces! Firing temp depends on your base glaze. We suggest you start by trying Cone 017 or 018 on most ceramics; porcelain "china" may require a slightly higher temperature to flux the surface glaze - Cone 016 or 015. GLASS depends on the system glass you're using - between 1020-1080ºF, generally. Under optimum conditions, the firing cycle should be slow and well ventilated, with the first 800ºF being the most critical. Note: Bear in mind it really depends on the ware's base glaze. After the decal has been fired, you may add color using low-fire on-glaze china paints in separate firings. These are variable in firing temps. Some fade significantly at higher temperatures(usually Yellows, Oranges, and Flesh Tones). Earthtones will stand-up the best (Blues, Browns, and Blacks). Reds, Greens, Pinks and Purples will alter depending on the particular hue or manufacturer. Some stay true, some darken, some are mute. DECALS ON GREENWARE:
DECOUPAGE INSTRUCTIONS:
STORAGE NOTES: For the longest shelf life, prepared decals should be stored at room temperature - between 68-74ºF and normal humidity - about 60-65%. Use a separating sheet like acid free tracing paper between sheets if possible. For long-term storage, ceramic decals / glass decals should be stored in a vertical position. Only those sheets intended for immediate use should be left lying flat. Much of this information is courtesy of Beldecalco, modified by our own studio experience. <3 Thank you Claudia! <3 |